Maximise oil yield and minimise loss; high-performance Alfa Laval PANX decanter centrifuges built for reliable separation and high recovery in palm oil mills.
In palm oil production, separating crude oil, water, and solids efficiently is essential for yield and profitability. Traditional systems, such as settling tanks, belt presses, or single-phase decanters, often result in:
- Higher oil carry-out and losses in effluent or cake.
- Increased water and energy consumption.
- Reduced Oil Extraction Rate (OER).
- Frequent maintenance and downtime during peak operation.
To improve recovery, reduce waste, and maintain stable operation, mills need a robust, energy-efficient decanter designed for palm oil duties; capable of handling high solids and variable feed with minimal maintenance.
Our Solution:
- 4B Automation & 4B Systems supplies and integrates Alfa Laval PANX three-phase decanter centrifuges, specifically engineered for crude palm oil clarification and purification.
- These systems are designed to efficiently separate oil, water/effluent, and solids while maintaining gentle handling to protect oil quality.
- The Alfa Laval PANX range offers high yield, energy savings, and long-term reliability; ideal for mill sludge, empty fruit bunch liquor (EFBL), or effluent treatment.
- With automation options, wear-resistant materials, and modular design, 4B Automation & 4B Systems ensures seamless integration, local support, and sustained performance in demanding mill conditions.
Key Features / Capabilities
Three-Phase Separation:
Simultaneous discharge of oil (light phase), water/effluent (heavy phase), and solids cake.
High Oil Recovery:
Optimised feed acceleration and bowl geometry minimise emulsions and oil losses.
Lower Energy Use:
Innovative power-tube liquid outlet reduces power draw by up to 30% compared to traditional designs.
Improved Solids Dryness:
Produces drier cake for easier handling and reduced disposal cost.
Compact & Modular Design:
Fits easily into existing mill layouts with scalable capacity options.
Wear-Resistant Construction:
Key components protected with tungsten-carbide and high-strength materials for abrasive duty.
Automation & Control:
Adjustable bowl speed, conveyor differential, and pond depth through local or remote VSD.
Low Maintenance Requirements:
Hinged covers and easy-access internals simplify cleaning and servicing.
Local Service & Support:
Supported by Alfa Laval’s global expertise and 4B Automation & 4B Systems’ local support.
