Continuous biomass separation that preserves cell integrity and maximises recovery; engineered for bioprocess scale.
- In microbial and fungal fermentation; whether producing enzymes, metabolites, vaccines or other bioproducts; separating biomass efficiently is a central challenge.
- Traditional filtration or batch centrifugation struggles with viscous broths, high solids loading, or shear-sensitive organisms, often leading to yield loss, fouling, clogging, and long cleaning cycles.
- Producers require robust, hygienic decanter systems that continuously handle fluctuating feed conditions, maintain gentle operation, and integrate seamlessly into automated bioprocessing lines.
Our Solution:
- 4B Automation & 4B Systems supplies and integrates Alfa Laval decanter centrifuge systems engineered for bacterial and fungal processing.
- These systems provide continuous separation of biomass from fermentation broth, combining gentle handling with stable, high-throughput performance. Using Alfa Laval’s advanced decanter platforms, they feature adjustable pond control, TrueStainless™ construction, energy-efficient PowerTubes™, and automation-ready design for maximum reliability and hygiene.
- With 4B Automation & 4B Systems’ process-engineering and automation expertise, each decanter centrifuge is configured to your biomass concentration, feed viscosity and process objectives. We integrate real-time monitoring, CIP/SIP capability, and modular skid designs for efficient operation, easy cleaning and scalability.
Key Features / Capabilities
Continuous, High-Throughput Operation:
Handles high-solids fermentation broths without manual intervention.
Low-Shear Design:
Protects delicate microbial cells and maintains product viability.
Adjustable Pond Depth (PondCtrl™):
Enables real-time separation tuning for varying feed conditions.
TrueStainless™ Construction:
Solid stainless-steel wetted parts for hygiene and corrosion resistance.
Energy Efficiency (PowerTubes™):
Improves separation control while reducing power consumption.
Real-Time Monitoring:
Tracks vibration, torque, differential speed and solids dryness for performance assurance.
Skid-Mounted Modular Systems:
Simplify installation and future expansion.
Easy Maintenance:
Quick access (EasyLift™), modular internals, and predictable spare-part replacement.
Local & Lifecycle Support:
Installed, and supported by 4B Automation & 4B Systems, backed by Alfa Laval’s global expertise.
