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Safe, efficient sterilisation of stored bactofugate for reuse in dairy products.

After separation in a bactofuge, the bactofugate fraction is typically collected and stored for later use in dairy-based applications.

If not sterilised properly, this stream can:

  • Carry bacteria and spores that compromise food safety.
  • Shorten shelf life of final products.
  • Lead to inconsistent quality across batches.

Many processors struggle with energy-intensive, inflexible, or unreliable sterilisation systems that are difficult and costly to maintain.

Our Solution:

  • Our Bactofugate Steriliser is purpose-built to safely and efficiently sterilise bactofugate streams before they are reused in dairy applications.
  • With automated controls, real-time monitoring, and energy recovery features, it ensures food safety, product consistency, and cost efficiency.
  • Built locally with modular skid construction, it’s simple to integrate, maintain, and support long-term.

Key Features / Capabilities

Custom-Built: 

Tailored to your dairy plant’s bactofugate handling process.

Real-Time Monitoring: 

Continuous oversight of sterilisation parameters.

User Configurable Recipes: 

Flexible settings for different dairy product requirements.

Modular, Skid-Built Design: 

Compact, adaptable, and easy to install.

Fully Automated: 

Consistent, reliable sterilisation with minimal manual input.

Remote Support & Self-Diagnostics: 

Fast troubleshooting and predictive maintenance.

Performance Data & Energy Monitoring: 

Access usage and efficiency insights in real time.

Energy Efficiency & Recovery:

 Reduces operating costs with built-in recovery systems.

Product Consistency: 

Ensures sterilised bactofugate is safe, stable, and uniform for reuse.

Locally Manufactured & Supported: 

Easy access to service, spares, and expertise.

Maintainable: 

Durable, user-friendly design for long-term operation.

With a Bactofugate Steriliser from 4B Automation & 4B Systems you can:

  • Safely reuse bactofugate streams in dairy-based products.
  • Reduce microbiological risks and maintain regulatory compliance.
  • Preserve valuable components while extending product shelf life.
  • Lower energy and operating costs with efficient recovery systems.
  • Minimise downtime using automation, diagnostics, and local technical support.
  • Depend on a robust, maintainable solution designed for your production needs.

Our tailored solutions include:

Aseptic Tanks (Milk & Cream)
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Bactofugate Steriliser
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Alfa Laval Bactofuge
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Cream Deaeration Tank (DAT)
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Milk Fat Standardiser
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Milk Receiving / Offloading
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Milk Pasteuriser
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Reclaim Plant
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Cream Crystallisation Tank (TCT)
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UHT Milk Steriliser
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Milk Separator
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Alfa Laval Systems – Heat Exchangers
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Clean-in-Place (CIP) Systems
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Bag in Box Fillers
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Want to ensure safe, efficient sterilisation of bactofugate for use in dairy production?

Let’s design the right sterilisation system for your plant.


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