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Consistently condition your olive paste; smart thermal modules engineered for better yield, quality, and overall line efficiency.

In olive oil extraction, paste must be conditioned correctly. Overheating, under-heating, or long residence times can strip phenols and aromatics, raise oxidation, slow extraction, and reduce yield. Traditional jacketed vessels can be slow and uneven, stretching malaxing time and risking quality losses. Processors need a thermal-conditioning step that delivers quick, uniform temperature control with minimal oxidation and smooth downstream operation.

Our Solution:

  • 4B Automation & 4B Systems supplies and integrates Alfa Laval Thermal Conditioning / Flash Thermal Treatment Modules tailored for olive oil lines.
  • The module is installed after the crusher and before malaxing to ensure accurate temperature control of olive paste and can reduce mixing time before decanter extraction by up to 50% versus a traditional malaxer.
  • We size and configure the module to your throughput and paste characteristics.

Key Features / Capabilities

Flash Thermal Conditioning Module:

Rapid heating/cooling via tubular heat exchanger (e.g., ViscoLineâ„¢) to reach target temperature and cut malaxing time.

Stable Temperature & Lower Oxygen Exposure:

Helps preserve phenols and volatile compounds, supporting oil quality.

Faster Paste Readiness:

Enables notable reductions in malaxing residence time for higher throughput and lower energy use.

Modular & Retrofit-Friendly:

Pre-assembled module fits neatly between crusher and malaxer.

Efficient Heat Transfer:

Short residence time and uniform treatment support yield and flavour retention.

Real-Time Monitoring & Control:

Temperature sensors, PID regulation, and controlled water recirculation for both heating and cooling phases.

Maintainable with Local Support:

Industrial design backed by 4B Automation & 4B Systems and Alfa Laval’s global service network.

With an Alfa Laval Thermal Conditioning / Flash Thermal Treatment module supplied, integrated, and supported by 4B Automation & 4B Systems, you can:

  • Preserve more phenols and aroma compounds; improving flavour, stability, and premium positioning.
  • Shorten malaxing time and reduce energy usage, increasing overall line throughput.
  • Improve extraction yield while limiting losses tied to poor paste preparation or oxidation.
  • Lower thermal stress to support a stronger nutritional profile and market value.
  • Retrofit or expand more easily thanks to the modular Alfa Laval design and local support from 4B Automation & 4B Systems.

Our tailored solutions include:

Olive Oil Processing: Olive Reception & Cleaning
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Olive Oil Processing: Conditioning / Thermal Treatment
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Olive Oil Processing: Malaxers
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Olive Oil Extraction: Decanter Centrifuges
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Olive Oil: Centrifugal Separators
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Alfa Laval Systems – Heat Exchangers
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Bag in Box Fillers
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Clean-in-Place (CIP) Systems
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Ready to optimise paste conditioning with a flash thermal unit designed for yield, quality, and dependable operation?

Let’s define the right configuration; capacity, integration and instrumentation for your goals.


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