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Deliver consistent carbonation, improved gas efficiency, and stable flavour; with automated Alfa Laval CO₂ dosing technology integrated by 4B Automation & 4B Systems.

In brewing, carbonation is one of the most delicate process stages; directly influencing beer mouthfeel, taste, and overall sensory quality. Breweries relying on manual or semi-automatic gas dosing often encounter:

  • Inconsistent carbonation levels across batches and beer types.
  • CO₂ wastage and poor dissolution efficiency.
  • Off-flavours, gushing, or over-carbonation due to uneven saturation.
  • High operator input and limited control integration.
  • Inefficient gas usage and maintenance complexity.

To maintain product consistency and reduce cost, breweries need an automated carbonation system capable of accurate, repeatable dosing and reliable gas control; all while ensuring hygiene and operational simplicity.

Our Solution:

  • 4B Automation & 4B Systems supplies and integrates Carbonation & CO₂ Dosing Systems designed specifically for brewing applications.
  • Using Alfa Laval’s Carboset™ and Carboblend™ technologies, these systems deliver continuous, inline CO₂ injection and dissolution with reliable control and monitoring.
  • Each system ensures efficient gas utilisation, stable carbonation levels, and smooth operation with minimal supervision.
  • Compact and hygienic, these skid-mounted modules are fully automated, CIP-compatible, and configured for your specific beer range and throughput.
  • Backed by 4B Automation & 4B Systems’ engineering, commissioning, and local service, this solution provides dependable performance and long-term process stability.

Key Features / Capabilities

Custom-Built Configuration:

Sized for your beer style, CO₂ target levels, and flow capacity.

 Inline Monitoring:

Real-time control of CO₂ content, temperature, pressure, and flow rate.

 Recipe Management:

Store carbonation profiles for multiple beer types and packaging formats.

Modular, Skid-Mounted Design:

Compact, plug-and-play units for easy installation and scaling.

Fully Automated Control:

Inline gas dosing, static mixing, and pressure regulation for accuracy

Remote Support & Analytics:

Remote monitoring, alarms, and system diagnostics to maintain uptime.

Gas & Energy Efficiency:

High dissolution efficiency reduces CO₂ loss and energy demand.

Low Maintenance:

CIP-compatible design and stainless-steel construction for hygienic performance.

Local Service & Integration:

Installed and supported by 4B Automation & 4B Systems in partnership with Alfa Laval.

With an Alfa Laval Carbonation System supplied and supported by 4B Automation & 4B Systems, breweries can:

  • Achieve consistent carbonation across all beer types and batch sizes.
  • Reduce CO₂ usage and minimise operating costs.
  • Maintain uniform flavour, aroma, and mouthfeel.
  • Improve yield by removing manual variability and reprocessing.
  • Enhance process control with real-time monitoring and recipe-based automation.
  • Simplify cleaning, maintenance, and operation with hygienic design.
  • Depend on reliable local service, spare parts, and technical support for sustained performance.

Our tailored solutions include:

Beer Production: Decanter Centrifuges
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Beer Production: Centrifugal Separators
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Whirlpool / Wort Clarification Systems
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Commercial Brewing Pasteurisers
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Beer Processing: Dealcoholisation Systems
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Beer Production: Deaeration Systems
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In-line Blenders (Commercial Brewing)
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Beer Brewing: Carbonation Systems
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Mixing Plants
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Clean-in-Place (CIP) Systems
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Bag in Box Fillers
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Alfa Laval Systems – Heat Exchangers
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UHT Sterilisers
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Ready to modernise your brewery with high-efficiency carbonation and CO₂ dosing?

Let’s configure the ideal Alfa Laval Carboset™ or Carboblend™ module for your throughput, product range, and quality standards.


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