Efficient paste conditioning for optimal oil quality and yield; high-performance malaxers engineered for olive oil extraction.
- In olive oil extraction, malaxing is critical to achieving yield and maintaining product quality. Without consistent mixing, controlled temperature, and gentle handling, oil droplets fail to merge, oxidation can occur, and enzymes may degrade key flavour compounds.
- Traditional malaxers can have uneven heating, dead zones, or high oxygen exposure; all of which reduce efficiency, increase operating costs, and compromise final oil quality.
Our Solution:
- 4B Automation & 4B Systems supplies and integrates Alfa Laval malaxer modules designed for olive oil extraction lines.
- Alfa Laval malaxers use a cylindrical vessel design to eliminate dead zones and increase heat transfer surface area; ensuring faster paste heating, shorter total malaxing time, and lower energy consumption.
- We customise malaxer capacity, agitator configuration, temperature control, and automation to align with your yield and quality goals. Each system is fully monitored, maintainable, and supported locally for reliable long-term operation.
Key Features / Capabilities
Optimised Vessel Geometry:
Cylindrical vessel eliminates dead zones and ensures efficient heat transfer.
Stable Temperature & Time Control:
Jacketed design maintains consistent paste temperature for ideal droplet coalescence.
Efficient Agitation & Wall-Scraping Design:
Prevents overheating and ensures uniform paste movement.
Closed System to Reduce Oxidation:
Preserves olive oil aroma, antioxidants, and flavour compounds.
Flexible Integration:
Operates as a single or multi-tank system, depending on production capacity.
Ease of Maintenance:
Quick-access cover and monitoring sensors simplify service and operation.
Local & Global Support:
Backed by 4B Automation & 4B Systems with full access to Alfa Laval’s global service infrastructure.
