Efficient, continuous separation for starch and sweetener production; designed for purity, yield, and uptime.
In starch and sweetener processing, streams such as mill slurries, gluten suspensions, and wash waters contain high solids and fine particles. Traditional filters or outdated separators can:
- Clog frequently, causing unplanned downtime.
- Lose valuable starch solids in the overflow.
- Deliver inconsistent product purity that impacts downstream drying or refining.
- Require frequent maintenance and cleaning, reducing production efficiency.
Producers need a continuous-duty separation system capable of handling high solids loads while maintaining high recovery rates, stable throughput, and reliable operation.
Our Solution:
- 4B Automation & 4B Systems provides Starch & Sweetener Centrifugal Separator Systems using Alfa Laval’s Merco™ technology; the global standard for starch recovery and gluten separation.
- Alfa Laval Merco separators feature robust design and continuous nozzle discharge, enabling stable operation under fluctuating feed conditions. With large-bore nozzles and adjustable split control, they prevent clogging while ensuring consistent solids separation and high product yield.
- Each separator is skid-mounted and fully automated, offering real-time performance monitoring and seamless integration with your existing process. Supported locally by 4B Automation & 4B Systems, these systems combine energy efficiency, durability, and minimal maintenance for long-term value and reliability.
Key Features / Capabilities
Tailored to Application:
Engineered for starch, gluten, middlings, and wash-water streams.
Real-Time Monitoring:
Tracks feed flow, vibration, torque, and separator performance.
Modular / Skid-Built Design:
Compact, factory-assembled modules simplify installation and integration.
Fully Automated Operation:
PLC-based sequencing for startup, solids discharge, and cleaning cycles.
Remote Support & Diagnostics:
Live monitoring, condition alerts, and remote diagnostics.
Performance Data & Analytics:
Logs yield, throughput and energy consumption.
Anti-Clog / Wear-Resistant Construction:
Large-bore nozzles and wear-protected materials extend service life.
High Clarification Efficiency:
Efficient solids removal protects downstream refining and drying stages.
Hygienic Design:
Stainless-steel wetted parts, CIP-compatible for food-grade operation.
Maintainable Internals:
Easy bowl access, modular parts replacement, and local support.
