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Remove alcohol efficiently; preserving full flavour, aroma, and mouthfeel with advanced Alfa Laval dealcoholisation technology.

As global demand for low- and non-alcoholic beverages rises, producers must find ways to remove alcohol without affecting product quality. Conventional distillation or stripping methods often:

  • Cause flavour and aroma loss from high-temperature exposure.
  • Consume large amounts of energy and utilities.
  • Lead to yield loss during alcohol separation.
  • Deliver inconsistent alcohol removal performance across batches.
  • Require complex retrofitting and long downtime during installation.

Producers need a flexible, low-temperature dealcoholisation system that protects the beverage’s original sensory profile while achieving target ABV levels efficiently and reliably.

Our Solution:

  • 4B Automation & 4B Systems delivers Alfa Laval Dealcoholisation Modules, designed for breweries, wineries, cider makers, and ready-to-drink beverage producers.
  • These modular systems utilise membrane or stripping-column technologies to gently remove alcohol while preserving taste, aroma, and mouthfeel; operating at low pressure and temperature to maintain product integrity.
  • Each skid-built module is fully automated, plug-and-play, and can be integrated directly into existing lines.
  • With Alfa Laval’s proven design and 4B Automation & 4B Systems’ engineering, automation, and service support, you gain consistent, scalable, and energy-efficient alcohol removal performance.

Key Features / Capabilities

Custom-Engineered Design: 

 Configured for your specific beverage type, target ABV, and throughput.

Real-Time Monitoring:

Live tracking of temperature, pressure, condensate rates, and product ABV.

Recipe Control: 

Define and store parameters for different beverage types or target alcohol levels.

Compact, Modular Layout:

Skid-mounted design simplifies integration and scaling.

Fully Automated Operation:

PLC/HMI control manages stripping, circulation, and heat recovery automatically.

Remote Diagnostics & Predictive Maintenance:

Enables remote tuning, fault alerts, and process optimisation.

Energy-efficient Operation: 

Heat recovery and vapour recovery systems lower utility costs.

Gentle Product Handling:

Maintains original flavour and aroma by avoiding thermal stress.

CIP/SIP-Ready Hygienic Design: 

Food-grade stainless steel construction for safe, easy cleaning.

Data Logging & Reporting:

Monitor energy consumption, yield, and performance trends.

Local Expertise: 

 Installed, automated, and supported by 4B Automation & 4B Systems in collaboration with Alfa Laval.

With an Alfa Laval Dealcoholisation Module supplied and supported by 4B Automation & 4B Systems, you can:

  • Produce premium non-alcoholic or low-alcohol beverages while retaining taste and aroma.
  • Reduce energy consumption compared with traditional distillation methods.
  • Maintain high product yield and consistent alcohol removal performance.
  • Integrate quickly with minimal disruption to existing production lines.
  • Achieve compliance and efficiency while expanding your product portfolio.
  • Depend on local service, spare parts, and technical support from 4B Automation & 4B Systems for long-term reliability.

Our tailored solutions include:

Dealcoholisation / De-Alcoholisation Modules
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Deaeration / Oxygen Removal Modules
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Condensers / Vapour Condensation Systems
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Alfa Laval Systems – Heat Exchangers
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Clean-in-Place (CIP) Systems
READ MORE

Ready to expand into the low and non-alcohol beverage market with Alfa Laval dealcoholisation technology?

Let’s design a system that fits your throughput, target ABV, and flavour preservation goals.


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